Simply put, ultrasonic cleaning refers to using sound waves as a means to effectively and efficiently remove contaminants from an object. First, the item you need to clean is wholly submerged inside a tank. Then, high-frequency sound waves are applied. These sound waves work like a sturdy brush capable of cleaning every surface, nook, and cranny.
Ultrasonic cleaning: working principle
The key components responsible for introducing ultrasonic energy into the cleaning tank where the object is submerged are transducers. The more efficient the sensor, the faster it takes to clean items and the less energy used during the process.
There are two types of transducers used in ultrasonic cleaning – piezoelectric and magnetostrictive. A magnetostrictive transducer works because metals rich in iron contract and expand when placed near a magnetic field. The continuous contraction and expansion produce ultrasonic waves that power the cleaning tank. On the other hand, a piezoelectric transducer uses crystals that change shape as electricity passes through them. As the crystals change shape, they generate vibration, which converts to ultrasonic energy.
Most ultrasonic cleaning companies like www.sonicsolutionsltd.com make use of both types of transducers in their cleaning services. Since commercial and industrial clients commonly use this type of cleaning, the ultrasonic cleaning company can customise their cleaners according to the needs of the client.
Applications of ultrasonic cleaning
There are hundreds of ultrasonic cleaning applications in industrial and commercial settings. For example, tabletop cleaners are used to clean small engine parts in automobiles and delicate instruments used by dentists and in hospitals. There is also precision cleaning used to restore delicate items damaged by conventional methods of cleaning.
Benefits of ultrasonic cleaning
There are several reasons why ultrasonic cleaning is better than traditional methods:
- Versatile. Unlike other ways to clean, using ultrasonic waves is effective in removing even the hardest dirt and residue, including bacteria and harmful contaminants. By adding the right kind of cleaning chemical, you can improve results and meet the requirements of the client. You can also use heated water to hasten the cleaning process.
- Requires less effort. Submerging the object in the tank means you allow the water and the device to do all the work. This means that all crevices, holes, and corners will be cleaned thoroughly without you lifting a single finger to help.
- Automated process. The cleaning company can tailor fit the required power, chemical cleaning compound, and cycle time to produce the best results. You can also repeat the process as many times as may be necessary to meet your requirements.
- Uses less energy. Although ultrasonic cleaning uses electricity, it is more efficient because the object is submerged in a tank. Unlike other methods like using jet streams or compressors, you also use less water, and it will take less time to get your desired results.
If you are looking for the most effective and affordable method to clean equipment parts, factory machines, automobile components, and other similar objects, ultrasonic cleaning is the best option available. Many services cater to commercial and industrial clients, and all you need to do is ask for a quote or schedule an appointment.